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Fluorosint® HPV PTFE

1 of 5 products in this brand
Fluorosint® HPV is an advanced polymer material that combines the excellent chemical resistance and low friction properties of PTFE (polytetrafluoroethylene) with added strength, stiffness, and wear resistance, making it ideal for high-performance bearing applications.Key features:High PV (pressure-velocity) and low “k” or wear factor: Optimized for high performance and durability in bearing applicationsFDA Compliant: Suitable for use in food processing and pharmaceutical applicationsHigh strength and stiffness: Can handle heavy loads and high speedsFDA Compliant : Suitable for applications where food contact compliance may be requiredBenefits:High performance and durability in bearing applications: Enables equipment to run efficiently and safelyFDA Compliance: Provides new design options for food processing and pharmaceutical applicationsHigh strength and stiffness: Can handle heavy loads and high speeds, making it ideal for demanding applicationsImproved reliability and safety in critical applications.Application:Bearing applications where high PV and low “k” or wear factor are neededFood processing and pharmaceutical applications where FDA compliance is requiredAny application that requires high performance and durability in harsh environmentsFluorosint® HPV is a versatile and reliable material that can help improve the performance and longevity of your products. It's FDA compliant, making it suitable for food processing and pharmaceutical applications, it's ideal for high-performance bearing applications and it's available in custom shapes for efficient production. With its excellent chemical resistance, low friction, and high performance in harsh environments, Fluorosint® HPV is an excellent choice for equipment manufacturers looking to improve the performance and safety of their products.

Polymer Name: Polytetrafluoroethylene (PTFE)

Physical Form: Plates, Rods

Features: Anti-Wear Properties, Bearing Grade, Food Contact Acceptable, High Loading Absorption Capability, High Performance, High Tolerance, High Viscosity, Odorless

Density: 2060.0 - 2060.0 kg/m³

Tensile Modulus: 1200.0 - 1200.0 MPa

Color: Tan

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Technologies

Features & Benefits

Product Overview
  • Chemical resistance parallels PTFE
  • Continuous use temperatures to 500°F (260°C)
  • Compared to PTFE
  • higher load carrying capability
  • 1/9 of the deformation under load
  • lower coefficient of thermal expansion

Fluorosint® enhanced PTFE’s unique properties are the result of a proprietary process in which synthetically manufactured mica is chemically linked to virgin PTFE. This bonding results in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer an excellent combination of low frictional properties and dimensional stability.

Applications & Uses

Plastics & Elastomers End Uses

Properties

Color
Flame Rating
Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Strength10MPaISO 527-1/-2 (7)
Tensile Strain (Elongation) at Break6%IsO 527-1/-2 (7)
Tensile Strain (Elongation) at Breakmin. 50%ISO 527-1/-2 (7)
Tensile Modulus of Elasticity1200MPaISO 527-1/-2 (9)
Shear Strength17MPaASTM D732
Compressive Stress (1 / 2 / 5 % Nominal Strain)10/14.5/19MPaISO 604 (10)
Charpy Impact Strength (Unnotched)55kJ/m²ISO 179-1/1eU
Charpy Impact Strength (Notched)12kJ/m²ISO 179-1/1eA
Flexural Strength18MPaISO 178 (12)
Hardness (14)45Rockwell RISO 2039-2
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Temperature (DSC, 10°C (50°F) / min)327°CISO 11357-1/-3
Coefficient of Linear Thermal Expansion (23 - 60°C)75µm/(m.K)
Coefficient of Linear Thermal Expansion (23 - 100°C)80µm/(m.K)
Coefficient of Linear Thermal Expansion (min. 150°C)135µm/(m.K)
Heat Deflection Temperature (Method A: 1.8 MPa (264 PSI))80°CISO 75-1/-2
Continuous Allowable Service Temperature in Air (20.000 hrs) (3)260°C
Minimum Service Temperature (4)-50°C
Flammability (3 mm) (5)V-0UL 94
Flammability (Oxygen Index)min. 95%ISO 4589-1/-2
Electrical Properties
ValueUnitsTest Method / Conditions
Surface Resistivity10000000000000Ohm/sq.ANSI/ESD STM 11.11
Miscellaneous Properties
ValueUnitsTest Method / Conditions
Density2.06g/cm³ISO 1183-1
Water Absorption (After 24h Immersion in Water of 23°C)0.07%ISO 62 (16)
Water Absorption (At Saturation in Water of 23 °C)0.5 - 1%
Wear Rate2.5µm/kmISO 7148-2 (18)
Dynamic Coefficient of Friction0.2 - 0.3ISO 7148-2 (18)
Limiting PV (0.1/1 m/s Cylindrical Sleeve Bearings)0.40/0.25Mpa.m/s

Regulatory & Compliance

Certifications & Compliance
Chemical Inventories

Technical Details & Test Data

Deformation Under Load

Fluorosint® PTFE HPV - Deformation Under Load

Engineering Notes

Due to its unique PTFE matrix, Fluorosint® physical strength characteristics are not as high as other advanced engineering plastics profiled here such as Ketron® PEEK or Duratron® PAI (formerly Torlon PAI). This compliance/ductility makes it ideal for seats and seals.

Coefficients of Linear Thermal Expansion

Fluorosint® PTFE HPV - Coefficients of Linear Thermal Expansion

Note
  • Thermal Properties -  The figures given for these properties are for the most part derived from raw material supplier data and other publications.
  • (2) Values for this property are only given here for amorphous materials and for materials that do not show a melting temperature (PBI, PAI & PI). DMA settings, oscillation amplitude of 0.20 mm; a frequency of 1 Hz; heating rate of 2°C/min
  • (3) Temperature resistance over a period of min. 20,000 hours. After this period of time, there is a decrease in tensile strength – measured at 23 °C – of about 50 % as compared with the original value. The temperature value given here is thus based on the thermal-oxidative degradation which takes place and causes a reduction in properties. Note, however, that the maximum allowable service temperature depends in many cases essentially on the duration and the magnitude of the mechanical stresses to which the material is subjected.
  • (4) Impact strength decreasing with decreasing temperature, the minimum allowable service temperature is practically mainly determined by the extent to which the material is subjected to impact. The value given here is based on unfavorable impact conditions and may consequently not be considered as being the absolute practical limit.
  • (5) These estimated ratings, derived from raw material supplier data and other publications, are not intended to reflect hazards presented by the material under actual fire conditions. There is no ‘UL File Number’ available for these stock shapes.
  • Mechanical Properties -  Most of the figures given for the mechanical properties are average values of tests run on dry test specimens machined out of rods 40-60 mm when available, else out of plate 10-20mm. All tests are done at room temperature (23° / 73°F)
  • (7) Test speed: either 5 mm/min or 50 mm/min [chosen acc. to ISO 10350-1 as a function of the ductile behavior of the material (tough or brittle)] using type 1B tensile bars
  • (8) Test speed: either 0.2"/min or 2"/min or [chosen as a function of the ductile behavior of the material (brittle or tough)] using Type 1 tensile bars
  • (9) Test speed: 1 mm/min, using type 1B tensile bars
  • (10) Test specimens: cylinders Ø 8 mm x 16 mm, test speed 1 mm/min
  • (11) Test specimens: cylinders Ø 0.5" x 1", or square 0.5" x 1", test speed 0.05"/min
  • (12) Test specimens: bars 4 mm (thickness) x 10 mm x 80 mm; test speed: 2 mm/min; span: 64 mm.
  • (13) Test specimens: bars 0.25" (thickness) x 0.5" x 5"; test speed: 0.11"/min; span: 4"
  • (14) Measured on 10 mm, 0.4" thick test specimens.
  • (15) Electrode configuration: Ø 25 / Ø 75 mm coaxial cylinders; in transformer oil according to IEC 60296 ; 1 mm thick test specimens.
  • (16) Measured on disks Ø 50 mm x 3 mm.
  • (17) Measured on 1/8" thick x 2" diameter or square
  • (18) Test procedure similar to Test Method A: “Pin-on-disk” as described in ISO 7148-2, Load 3MPa, sliding velocity= 0,33 m/s, mating plate steel Ra= 0.7-0.9 μm, tested at 23°C, 50%RH.
  • (19) Test using journal bearing system, 200 hrs, 118 ft/min, 42 PSI, steel shaft roughness 16±2 RMS micro inches with Hardness Brinell of 180-200
  • (20) Test using Plastic Thrust Washer rotating against steel, 20 ft/min and 250 PSI, Stationary steel washer roughness 16±2 RMS micro inches with Rockwell C 20-24
  • (21) Test using Plastic Thrust Washer rotating against steel, Step by step increase pressure, Test ends when plastic begins to deform or if temperature increases to 300°F.