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Crystic® Fire Retardant Resin 5046PA

1 of 176 products in this brand
Crystic® Fire Retardant Resin 5046PA is a filled, orthophthalic, pre-accelerated, unsaturated polyester resin suitable for fire retardant applications. It is designed for manufacturing composite parts using hand layup or injection processes. This product is ideal for demanding applications in buildings, public transport, and railways. It has excellent fire resistance and a Q rating of 0.53, achieving M1/F2 standards as a fully cured laminate with Gelcoat 967 PA FR. This product has a low viscosity, which lowers consumption and enhances suitability for RTM processes. The low styrene content also provides better comfort for users, and the stability provides low filler sedimentation. Pigments and additional fillers can be added to this resin. However, their effects should be tested in workshop conditions before being added to the formulation.

Polymer Name: Thermoset Polyester

Functions: Resins, Binders & Matrix Materials, Surface Finish

Chemical Family: Orthophthalics, Unsaturated Polyester (UPE)

Color: White

Processing Methods: Hand Lay-up, Injection Molding, Resin Transfer Molding (RTM)

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Additives Included

Features & Benefits

Labeling Claims
Features and Benefits
  • Low viscosity
  • Low styrene content
  • Excellent Q rating (0,53)
  • Very stable
  • Rapid impregnation
  • Lower consumption
  • Suitable for RTM processes
  • Better comfort for the workers
  • Safety factor to achieve M1 laminates
  • Low filler sedimentation

Applications & Uses

Recommended Applications

Crystic 5046PA has been designed for manufacturing composite parts by hand lay up / injection process. Due to its excellent fire resistance the product can be used in demanding applications such as building, public transport and railways. The resin has fire retardant fillers and must be stirred before use.

Gel Time

The ambient temperature and the amount, and type, catalyst control gel time of resin formulations. At 25°C the gel time of Crystic 5046PA containing 2% of catalyst M and is about 16 minutes.

Resin/Glass Ratio

Crystic 5046PA ‐ resin to glass by weight ratio of 2.8 : 1 is recommended

Properties

Color
Typical Liquid Resin Properties
ValueUnitsTest Method / Conditions
Viscosity (at 25°C, Brookfield, SP3, 60 rpm)600 - 900cPs
Stability (at 25°C)3Months
Gel Time (at 25°C, using 100 parts of Crystic 5046PA and 2 parts Butanox M50)15 - 20Minutes
Cured Properties
ValueUnitsTest Method / Conditions
Barcol Hardness (Model GYZ 934-1)50
Water Absorption (24h, at 23°C)15mg
Water Absorption (7 days, at 23°C)41mg
Heat Deflection Temperature (1.8 MPa)94°C
Specific Gravity1.6
Tensile Strength45MPa
Tensile Modulus4900MPa
Volumic Shrinkage5.8%
Elongation (at break)1.25%

Regulatory & Compliance

Approvals

Fully cured laminates produced with Crystic 5046PA and gelcoat Crystic Gelcoat 967 PA FR achieves M1F2 as per NFP 92 – 501 / NFF – 16 – 101.

Technical Details & Test Data

Additives

Since certain pigments, fillers or extra styrene may the affect properties of Crystic 5046PA their effect should be evaluated before addition to the formulation.

Post Curing

Satisfactory laminates for many applications can be made from Crystic 5046PA by curing at workshop temperature (20°C). For optimum fire retardant properties, however, laminates should be post cured before being put into service. The laminate should be allowed to cure for 24 hours at 20°C, and then be oven cured for 16 hours at 40°C, or 3 hours at 80°C.

Packaging & Availability

Country Availability
Packaging Type
Regional Availability
  • Europe
  • India
  • Middle East
  • Oceania
  • United Kingdom
Packaging
Crystic® 5046PA is supplied in 225kg or 250kg drums.

Storage & Handling

Storage
Crystic® 5046PA should be stored under cover in the dark in the container in which it is supplied. Storage temperature should not exceed 25°C.