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Crystic® Polyester Resin 2.446PA

1 of 176 products in this brand
Crystic® Polyester Resin 2.446PA is a pre-accelerated, thixotropic, spray viscosity, orthophthalic polyester resin with low styrene emission. This laminating resin's rapid wet-out, low exotherm, and fast hardening characteristics make it ideal for rapid mold turnaround. It has a 26-minute gel time, Lloyd's approval, and can be used in marine, transportation, building and construction, and industrial applications. A low-viscosity version of this product is also available.

Polymer Name: Thermoset Polyester

Functions: Resins, Binders & Matrix Materials, Surface Finish

Chemical Family: Polyesters

Color: Blue

Processing Methods: Spray Lay-up

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family

Features & Benefits

Applications & Uses

Composites Processing Methods
Formulation Guidelines

Crystic 2-446PA and its variants should be allowed to attain workshop temperature (18ºC - 20ºC) before use. They need only the addition of a catalyst to start the curing reaction. A color change mechanism is incorporated into Crystic 2- 446PA and its variants, to indicate the presence of catalyst. After catalyst addition, the resins will change from blue to green, then to a yellowish color, before gelation. The recommended catalyst is Catalyst M (or Butanox M50) which should be added at 1% or 2% into the resin. 

Pot Life

Table 1 - Catalyst M (or Butanox M50)
 

Parts of Catalyst M to 100 parts of Crystic 2-446PA 1.0 2.0
Pot life in minutes at 15ºC 62 41
Pot life in minutes at 20ºC 39 29
Pot life in minutes at 25ºC 25 20

The mold, resin and workshop should be at, or above, 15ºC before curing is carried out.

Properties

Color
Typical Liquid Resin Properties
ValueUnitsTest Method / Conditions
Viscosity (at 25°C, Ferranti shear rate 37.35 s⁻¹)4PoiseBS 2782
Viscosity (at 25°C, Ferranti shear rate 4.500 s⁻¹)2.2PoiseBS 2782
Specific Gravity (at 25°C)1.1BS 2782
Acid Value17mg KOH/gBS 2782
Volatile Content41%BS 2782
Stability (at 20°C)3MonthsBS 2782
Gel Time (at 25°C, using Resin 100 pbw Catalyst M I pbw)25MinutesBS 2782
Laminate properties
ValueUnitsTest Method / Conditions
Glass Content28%BS 2782
Tensile Strength98MPaBS 2782
Tensile Modulus7600MPaBS 2782
Elongation (at break)1.7%BS 2782
Flexural Strength190MPaBS 2782
Flexural Modulus7400MPaBS 2782
Resin Properties - Unfilled Casting (Cured)
ValueUnitsTest Method / Conditions
Barcol Hardness (Model GYZ 934-1)*42BS 2782
Deflection Temperature (under load 1.80 MPa) †*67ºCBS 2782
Water Absorption (24h, at 23°C)*15mgBS 2782
Tensile Strength*50MPaBS 2782
Tensile Modulus*3800MPaBS 2782
Elongation (at break)*1.5%BS 2782
Specific Gravity (at 25°C)*1.2BS 2782
Volumetric Shrinkage*8.3%BS 2782
Note

* Curing Schedule - 24 hrs at 20ºC, 3 hrs at 80ºC
† Curing Schedule - 24 hrs at 20ºC, 5 hrs at 80ºC, 3 hrs at 120ºC
** Made with 4 layers 450g/m2 PB CSM Curing schedule - 24hrs at 20ºC, 16hrs at 40ºC

Regulatory & Compliance

Approvals
Crystic® 2-446PA is approved by Det - Norske Veritas and by Lloyd's Register of Shipping for use in the construction of craft under their survey.

Technical Details & Test Data

Additives

Certain pigments, fillers or extra styrene may adversely affect the spraying and final properties of Crystic 2-446PA and its variants. Any additions should therefore be evaluated before any large scale use.

Post Curing

Satisfactory laminates for many applications can be made from Crystic 2-446PA and its variants, by curing at workshop temperature (20ºC). Some increase in properties may be obtained by post curing. The laminates should be allowed to cure for 24 hours at 20ºC, and then be oven cured for 16 hours at 40ºC.

Packaging & Availability

Packaging Type
Packaging

Crystic® 2-446PA and its variants are supplied in 25kg and 200kg containers. Bulk supplies can be delivered by road tanker.

Storage & Handling

Storage
Crystic® 2-446PA and its variants should be stored in the dark in suitable closed containers. It is recommended that the storage temperature should be less than 20°C where practical, but should not exceed 30°C. Ideally, containers should only be opened immediately prior to use. Where they have to be stored outside, it is recommended that they are kept in a horizontal position to avoid the possible ingress of water.