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Crystic® FR1166 PAK

1 of 176 products in this brand
Crystic® FR1166 PAK is a filled, orthophtalic, pre accelerated, low styrene content and thixotropic unsaturated polyester resin. It has to be used when excellent low smoke and fire resistant laminates are required. Crystic PD1166 PAK is halogen free and does not contain heavy metals.

Polymer Name: Thermoset Polyester

Functions: Resins, Binders & Matrix Materials, Surface Finish

Chemical Family: Orthophthalics, Polyesters, Unsaturated Polyester (UPE)

Processing Methods: Casting, Hand Lay-up, Spray Lay-up

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Features and Benefits
  • Responsibility - It’s the responsibility of the molder to ensure that the moldings are passing pass the requested fire classification,
  • Gel Time - The ambient temperature and the amount, and type, of accelerator control gel time of resin formulations. At 25°C the gel time of CRYSTIC FR1166 PAK containing 2,0 % of catalyst M is about 14 minutes.
  • Additives - Since certain pigments, fillers or extra stirene may affect the properties of CRYSTIC FR1166 PAK their effect should be evaluated before addition to the formulation.
  • Post-Curing - Post curing is recommended in order to develop the heat deflection temperature, dimensional stability and optimum mechanical and fire retardant properties.

Applications & Uses

Composites Processing Methods
Applications

CRYSTIC FR1166 PAK has been designed to be used by spray application or by contact molding. Its fire resistance and low smoke properties enable the product to be used in demanding applications such as building, public transport and railways.

Formulation Guidelines

CRYSTIC FR1166 PAK should be allowed to attain workshop temperature. The following cold curing formulation is recommended:

Crystic FR1166 PAK 100 parts
Catalyst M 1 to 2 parts

Catalyst M is a Methyl Ethyl Ketone Peroxyde at 50% such as the Butanox M50 from AKZO, or equivalent.

Trial before use

It is recommended to try the product on a small scale production before the resin is used for long runs.

Properties

Typical Liquid Resin Properties
ValueUnitsTest Method / Conditions
Volatile Content23 - 28%
Viscosity (at 25°C, Brookfield, Sp3, 50 rpm)7.0 - 10.0dPa.s
Specific Gravity (at 25°C)1.5
Acid Index20 - 24mg KOH/g
Stability (with storage recommendations)3Months
Gel Time (at 25°C, for 100 g of resin + 2 ml cata.M)12 - 16Minutes
Cured Base Resin
ValueUnitsTest Method / Conditions
Specific Gravity (at 20°C)1.59
Tensile Modulus4100MPaBS 2782: 1980
Tensile Strength58MPaBS 2782: 1980
Heat Deflection Temperature (under load 1.8 MPa)70°CISO 75-2/A
Barcol Hardness (GYZJ 934-1)40
Water Absorption (24h, at 23°C)18mgISO 62
Elongation (at break)2%

Regulatory & Compliance

Approvals

Fully cured laminates produced with resin CRYSTIC FR1166 PAK and gelcoat CRYSTIC 72 PA can achieve M2 and F1 according to the French Standard (NF P92-501 and NF F16-101).

Technical Details & Test Data

Key Attributes
  • Responsibility - It’s the responsibility of the moulder to ensure that the mouldings are passing pass the requested fire classification,
  • Gel Time - The ambient temperature and the amount, and type, of accelerator control gel time of resin formulations. At 25°C the gel time of CRYSTIC FR1166 PAK containing 2,0 % of catalyst M is about 14 minutes.
  • Additives - Since certain pigments, fillers or extra styrene may affect the properties of CRYSTIC FR1166 PAK their effect should be evaluated before addition to the formulation.
  • Post-Curing - Post curing is recommended in order to develop the heat deflection temperature, dimensional stability and optimum mechanical and fire retardant properties.
Notes

* cured 24 h at 20°C then 3 h à 80°C except for the HDT where the schedule was 24 h at 20°C then 5 h at 80°C then 3h at 120°C.

Packaging & Availability

Packaging Type
Packaging

CRYSTIC FR1166 PAK is supplied in 250 kg top opened drums, 1100 kg IBC.

Storage & Handling

Storage

CRYSTIC FR1166 PAK should be stored under cover in the dark in the container in which it is supplied. Recommended storage temperature is 10-25°C, and should not exceed 28°C. Storing the resin above 28°C will modify the properties °F the product and will shorten the shelf life. If stored outside, keep horizontal to avoid water ingress. The product must be gently remixed before use, with mechanical device.