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Transpatch EXT is a structural concrete repair mortar that exhibits excellent flexural, shear bond and compressive strengths. Transpatch EXT is a blend of Portland cement, selected aggregates and proprietary admixtures. Transpatch EXT offers superior resistance to freeze/thaw conditions, deicing salts, petroleum products and other chemicals prevalent on concrete roadways. Transpatch EXT is ideal for formed applications requiring extended working time, high fluidity and high early strength development.

Product Type: Grout

Features: Fast Setting, Freeze/Thaw Stability, Good Bonding Strength, Good Compressive Strength, Good Fluidity, High Flexural Modulus, High Strength

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Identification & Functionality

Product Type

Features & Benefits

Benefits

Resilient: Withstands freeze/thaw cycles and corrosive elements.
Workability: Extended working time, excellent flow.
Performance: Excellent high early compressive, bond and flexural strengths.
Consistent: Strict Quality Control testing and standards.

Applications & Uses

Compatible Substrates & Surfaces
Uses

Transpatch EXT is ideal for a wide variety of concrete repairs:

  • Highways
  • Bridge decks
  • Pavements
  • Airport runways
  • Warehouse floors
  • Industrial plants
  • Vertical form and cast-in-place flatwork
Application

Surface Preparation:

All surfaces in contact with Transpatch EXT shall be free of dirt, oil, grease, laitance and other contaminants that may act as bondbreakers. All unsound concrete should be removed to ensure a good bond. Saw cut the perimeter of the area being patched into a square with a minimum depth of 1/2”. Smooth, dense surfaces need to be mechanically abraded to provide necessary bonding requirements. Mechanically prepare the substrate to a minimum CSP 5 following ICRI Guideline 310.2R to allow proper bonding. ACI recommends the area to be patched should be saturated for 24 hours before placement. Remove any standing water. Surface should be saturated surface dry (SSD). For best results, scrub some of the mixed components into the prepared surface. Do not allow scrub coat to fully dry before placement. Always apply a test patch. Maintain contact areas between 40°F (4°C) and 90°F (32°C) prior to repair and during initial curing period.

Application Thickness:

Featheredge - 3”, up to 8” extended.

Coverage/Yield:

50 lbs (22.7 kg) will fill approximately 0.43 ft³ (0.012 m³) when 4.0 quarts mixing water is used.

Mixing:

For best results, use a mechanical mixer with rotating blades or use a heavy duty 1/2” (15 mm) (or larger) low-speed, corded drill and mixing paddle #6 per ICRI Technical Guideline 320.5. Pre-wet mixer and empty excess water. Place 4.0 quarts of cool, clean potable water per 50 lb (22.7 kg) bag in mixer, then add dry material. Mix on low RPM for a total of 3 to 5 minutes until a homogeneous mixture is achieved. Mix only enough material that can be placed within working time. For placements greater than 3” depth, Transpatch EXT must be extended 30% by weight of powder, with clean, washed and dried 3/8” (1cm) pea gravel. Do not blend excess water as this will cause bleeding and segregation. Do not use any other admixtures or additives.

Placing:

Transpatch EXT should be placed upon completion of mixing. Place material consistently, avoiding any air entrapment. Pour material into prepared sawcut area, ensuring that all pores and voids are filled. Force material against edge of repair, working away from center. Screed or float to the level of the surrounding concrete, then trowel, brush or broom to the desired finish.

Finishing and Curing:

Follow standard ACI curing practices. Exposed surfaces should be cured with a membrane forming compound such as US SPEC Maxcure Resin Clear, US SPEC Hydrasheen or US SPEC Hydrasheen 30%.

Properties

Physical Properties

All physical property testing performed in laboratory conditions of 73.5 ± 3.5°F (23 ± 2°C) and a relative humidity no less than 50% unless otherwise determined by the test method or specification. All results represent Transpatch EXT with 4.0 quarts water unless listed otherwise. Tests are conducted under standardized conditions for comparative purposes, and results may not be representative of performance under field conditions.

Property and Test Method Results
Compressive Strength 3 Hours 1 Day 7 Days 28 Days
ASTM C109 3,000 psi
(20.68 MPa)
4,000 psi
(27.57 MPa)
5,500 psi
(37.92 MPa)
6,000 psi
(41.36 MPa)
Rate of Set Working Time Initial Final
ASTM C266 :45 1:20 1:45
Flexural Strength 7 Days 28 Days
ASTM C78 1,000 psi
(6.89 MPa)
1,500 psi
(10.34 MPa)
Length Change 28 Days Air 28 Days Water
ASTM C157 (-)0.06% (+)0.08%
Modulus of Elasticity
ASTM C469
3.45 x 106 @ 28 days (23.69 GPa)
Freeze/Thaw Resistance F/T Cycles Durability
ASTM C666 300 106%
Scaling Resistance Age Scaled Material Visual Rating
ASTM C672 25 cycles .009 kg/m2 0
Bond Strength 1 Day 7 Days
ASTM C882 2,000 psi 2,500 psi
  (13.78 MPa) (17.23 MPa)
Flow Time Flow
ASTM C1437 5 Minutes 144%
Coefficient of Thermal Expansion
CRD C39
3.5 x 10-6 in/in°F (6.5 x 10-6 cm/cm°C)
Corrosion Resistivity Transpatch EXT tested compatible with VectorTM Corrosion Technologies Galvashield® embedded galvanic anodes.

Regulatory & Compliance

Standards

Transpatch EXT meets and exceeds the requirements of ASTM C928 R2.

Technical Details & Test Data

Limitations

Do not apply when surface or ambient temperature is below 40°F (4°C) or expected to fall below 40°F (4°C) within 48 hours. Do not apply over surfaces that are frozen or contain frost. Do not apply over any active faults or cracks in the substrate without addressing any movement that may occur. Allow concrete to fully cure for 28 days before use of this product. Setting time will speed up in hot weather and slow in cold weather.

Safety & Health

Danger

This product contains Crystalline Silica (CAS# 14808-60-7) and Portland Cement (CAS# 65997-15-1). Harmful if swallowed. Causes skin irritation. Causes serious eye damage. May cause an allergic skin reaction. May cause cancer. May cause respiratory irritation. Causes damage to organs through prolonged or repeated exposure. Do not eat, drink or smoke when using this product. Wash hands thoroughly after handling. Contaminated work clothing must not be allowed out of the workplace. Do not handle until all safety precautions have been read and understood. Wear protective gloves/protective clothing/eye protection/face protection. Use only outdoors or in a well-ventilated area. Do not breathe dust. Keep away from children. Store locked up. Store in a well-ventilated place. Keep container tightly closed. Dispose of contents/container in accordance with local/regional/national/international regulations.

First Aid
  • If swallowed : Immediately call a poison center/doctor. Rinse mouth.
  • If in eyes : Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Immediately call a poison center/doctor.
  • If on skin : Wash with plenty of water. Take off contaminated clothing and wash it before reuse. If skin irritation or rash occurs: Get medical advice/attention.
  • If inhaled : Remove person to fresh air and keep comfortable for breathing. Call a poison center/doctor if you feel unwell.

Packaging & Availability

Packaging Type
Packaging

50 lb (22.7 kg) bag, 63 bags per pallet.

Storage & Handling

Storage

Normal cement storage and handling practices should be observed. Store material in an interior, cool, dry place. Shelf life is one year in original, unopened container.