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EXTEM™ Resin XH1015UCL

1 of 8 products in this brand
SABIC's Specialties Business EXTEM™ Resin XH1015UCL is an unreinforced amorphous thermoplastic polyimide (TPI) resin that offers a high glass transition temperature (Tg) of 267°C. It features excellent mechanical, electrical, and dimensional properties at high temperatures. The material also has good near-IR transparency and a high refractive index, making it an excellent candidate for SMT applications that require injection moldable optical lenses and connectors. The material is RoHS compliant, and the natural, uncolored material is halogen-free according to IEC 61249-2-21, IPC 4101E, and JEDEC JS709B standards. Compliance for colored variants needs to be checked on a case-by-case basis. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Polymer Name: Thermoplastic Polyimide (TPI)

Processing Methods: Injection Molding

Additives Included: Flame Retardant

Flexural Modulus: 2870.0 - 2870.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Additives Included
Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Product Features in Photonics

Near-infrared transparent EXTEM resin offers the same benefits as ULTEM resin with additional properties:

  • Higher heat resistance (Tg up to 279°C)
  • Reflow soldering capable (withstanding reflow peak temperature up to 260°C)

Applications & Uses

Plastics & Elastomers Processing Methods
Potential Applications in Photonics

Fiber Optical Connector

  • High IR transmission
  • High refractive index
  • Low CTE 25 - 200°C
  • Design for easy assembly

On Board Lens Array

  • Can withstand reflow soldering peak temperature up to 260°C
  • Complex interconnect designs for co-packaged optics

Sensor Lens

  • Option for partial overmolding to reduce light scattering
  • High IR transmission
  • High flow for complex tooling

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹103MPaASTM D638
Tensile Stress (Break, Type I, 5 mm/min) ¹¹96MPaASTM D638
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹7%ASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹10%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹3420MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹168MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹3130MPaASTM D790
Tensile Stress (Yield, 5 mm/min) ¹¹101MPaISO 527
Tensile Stress (Break, 5 mm/min) ¹¹74MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹6%ISO 527
Tensile Strain (Break, 5 mm/min) ¹¹7%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹3100MPaISO 527
Flexural Stress (Yield, at 2 mm/min) ¹¹120MPaISO 178
Flexural Modulus (at 2 mm/min) ¹¹2870MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity ¹¹1.31ASTM D792
Water Absorption (at 23°C, 48hrs) ¹¹0.6%ASTM D570
Mold Shrinkage (flow, 3.2 mm) ᵍ ¹¹1 - 1.2%SABIC method
Melt Flow Rate (at 367°C, 6.6 kgf) ¹¹10g/10 minASTM D1238
Density ¹¹1.31g/cm³ISO 1183
Water Absorption (at 23°C, saturated) ¹¹2.3%ISO 62-1
Thermal Properties
ValueUnitsTest Method / Conditions
Vicat Softening Temperature (Rate B/50) ¹¹260°CASTM D1525
Vicat Softening Temperature (Rate B/50) ¹¹250°CISO 306
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹250°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹235°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 6.4 mm, Unannealed) ¹¹237°CASTM D648
Coefficient of Thermal Expansion (at 23°C to 150°C, flow) ¹¹0.000051/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 150°C, xflow) ¹¹0.0000511/°CISO 11359-2
Vicat Softening Temperature (Rate B/120) ¹¹247°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹223°CISO 75/Af
Electrical Properties
ValueUnitsTest Method / Conditions
Comparative Tracking Index ¹¹125VIEC 60112
Dielectric Constant (at 1 GHz) ¹¹3.5ASTM D150
Dielectric Constant (at 1 MHz) ¹¹3.4ASTM D150
Dielectric Strength (in air, at 1.6mm) ¹¹25kV/mmASTM D149
Optical Properties
ValueUnitsTest Method / Conditions
Abbe Number ¹¹18ISO 489
Light Transmission (at 1 mm and 1350 nm) ¹¹87%ASTM D1003
Light Transmission (at 1 mm and 850 nm) ¹¹82%ASTM D1003
Refractive Index (at 1350 nm) ¹¹1.622ISO 489
Refractive Index (at 850 nm) ¹¹1.633ISO 489
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Notched, at 23°C) ¹¹43J/mASTM D256
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹4kJ/m²ISO 180/1A
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷175°C
Drying Time ⁷4 - 6Hrs
Drying Time (Cumulative) ⁷24Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷380 - 410°C
Nozzle Temperature ⁷375 - 405°C
Front - Zone 3 Temperature ⁷380 - 410°C
Middle - Zone 2 Temperature ⁷370 - 400°C
Rear - Zone 1 Temperature ⁷360 - 385°C
Intake Throat temperature ⁷70 - 100°C
Mold Temperature ⁷160 - 200°C
Back Pressure (Plastic Pressure) ⁷40 - 70MPa
Screw Speed (Circumferential speed) ⁷max. 0.2m/s
Shot to Cylinder Size ⁷40 - 70%
Vent Depth ⁷0.025 - 0.076mm
Note
  • ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

Packaging & Availability

Regional Availability
  • Americas
  • Asia
  • Europe
  • North America