LNP™ LUBRICOMP™ Compound ZL003

1 of 365 products in this brand
LNP LUBRICOMP ZL003 compound is based on Polyphenylene Ether / Polystyrene (PPE/PS) blend containing 15% PTFE. Added features of this grade include: Wear Resistant.

Polymer Name: PPO/PS Alloy

Processing Methods: Injection Molding

Density: 1150.0 - 1150.0 kg/m³

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Fillers Included
Polymer Name
Plastics & Elastomers Functions
Technologies

Features & Benefits

Wear and Friction Solutions Automotive Interiors

The perception of quality in an automotive interior goes beyond how the interior looks and includes how it “feels” and how it “sounds”. Buttons and knobs must not stick and should move smoothly. There should be no harsh or unwanted noise to take away from the driving experience. LUBRICOMP™ and LUBRILOY™ compounds can help contribute to the high quality interior consumers demand.

Buzz, Squeak and Rattle

The panels and trim pieces that make up the structure of the vehicles interior are prone to noise generation whenever two parts come in contact with each other. BSR is one of the primary quality issues facing automotive manufactures today. Traditional solutions include adding tape based felt spacers to keep material separated, adding cost and complexity to the build.

Internally Lubricated Compounds:

The addition of an internal lubricant to a thermoplastic material can help reduce the coefficient of friction between two plastic parts, allowing them to slide past each other reducing the vibration that leads to noise. Traditional lubricants like silicone and PTFE are effective, and novel alloy technology can add improved damping characteristic.

Measuring Performance

Standard wear and friction measurements like thrust washer wear (ASTM D3702) or sliding sled (ASTM 1894) testers can’t always determine if two mating materials will generate noise. Specialized testing for slipstick characteristics (VDA 230-206) can be a more effective tool for comparison. The wear and friction labs at LNP can leverage multiple characterization tools to aid in application development efforts.

 

 

 

Product Features
  • Good wear
  • Low COF
  • Better resistance to acids & bases than PC

Applications & Uses

Plastics & Elastomers Processing Methods

Properties

Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Break, 5 mm/min) ¹¹48MPaISO 527
Tensile Stress (Yield) ¹¹47MPaASTM D638
Tensile Stress (Yield) ¹¹48MPaISO 527
Tensile Strain (Break, 5 mm/min) ¹¹8.3%ISO 527
Tensile Stress (Break) ¹¹46MPaASTM D638
Tensile Stress (Break) ¹¹48MPaISO 527
Tensile Modulus (at 1 mm/min) ¹¹2250MPaISO 527
Tensile Strain (Yield) ¹¹8.5%ASTM D638
Tensile Strain (Yield) ¹¹8.1%ISO 527
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹47MPaASTM D638
Flexural Stress (Yield, at 2 mm/min) ¹¹75MPaISO 178
Tensile Strain (Break) ¹¹8.9%ASTM D638
Tensile Strain (Break) ¹¹8.3%ISO 527
Tensile Stress (Break, Type I, 5 mm/min) ¹¹46MPaASTM D638
Flexural Modulus (at 2 mm/min) ¹¹2000MPaISO 178
Tensile Modulus (at 50 mm/min) ¹¹2060MPaASTM D638
Flexural Stress ¹¹75MPaISO 178
Flexural Stress ¹¹75MPaASTM D790
Flexural Modulus ¹¹2750MPaASTM D790
Flexural Modulus ¹¹2000MPaISO 178
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹8.5%ASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹8.9%ASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹75MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2750MPaASTM D790
Tensile Stress (Yield, 5 mm/min) ¹¹48MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹8.1%ISO 527
Physical Properties
ValueUnitsTest Method / Conditions
Mold Shrinkage (flow) ᵍ ¹¹0.89%SABIC method
Density ¹¹1.15g/cm³ISO 1183
Density ¹¹1.15g/cm³ASTM D792
Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹0.8%ASTM D955
Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹0.83%ISO 294
Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹0.9%ASTM D955
Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹0.87%ISO 294
Wear Factor Washer ¹¹1110^-10 in^5-min/ft-lb-hrASTM D3702 Modified: Manual
Dynamic COF ¹¹0.28ASTM D3702 Modified: Manual
Static COF ¹¹0.2ASTM D3702 Modified: Manual
Thermal Properties
ValueUnitsTest Method / Conditions
Coefficient of Thermal Expansion (at 23°C to 60°C, flow) ¹¹0.0000791/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 60°C, xflow) ¹¹0.0000811/°CISO 11359-2
Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹130°CISO 75/Bf
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹119°CISO 75/Af
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹128°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹117°CASTM D648
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹17kJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹5kJ/m²ISO 180/1A
Izod Impact (Unnotched, at 23°C) ¹¹267J/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹53J/mASTM D256
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷120°C
Drying Time ⁷4Hrs
Melt Temperature ⁷300 - 305°C
Front - Zone 3 Temperature ⁷300 - 310°C
Middle - Zone 2 Temperature ⁷290 - 300°C
Rear - Zone 1 Temperature ⁷275 - 290°C
Mold Temperature ⁷80 - 110°C
Back Pressure ⁷0.2 - 0.3MPa
Screw Speed ⁷30 - 60rpm
Flame Characteristics
ValueUnitsTest Method / Conditions
UL Recognized (94HB Flame Class Rating) ᵖ1.5mmUL 94
Note
  • ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
  • ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.
 

Regulatory & Compliance

Certifications & Compliance

Packaging & Availability

Regional Availability
  • Americas
  • Asia
  • Europe
  • North America