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Ebalta Kunststoff Gmbh MG 804, 804 GF/ MG 804 1

This product is a polyurethane system. Preferential processing in usually used vacuum pouring plants. Maximum wall thicknesses of the parts: from 5 – 10 mm.

Polymer Name: Polyurethane (unspecified)

Processing Methods: Casting

End Uses: Modeling Material

Density: 1080.0 - 1120.0 kg/m³

    Knowde Enhanced TDS

    Identification & Functionality

    Chemical Family
    Plastics & Elastomers Functions
    Basis
    Prototype casting resin MG 804 804 GF ( 804)
    Technologies

    Features & Benefits

    Properties

    long potlife
    very well castable
    good impact strength
    high rigidity adjustable
    easily dyeable
    low agressivenes against silicones
    RoHS conform

    Applications & Uses

    Markets
    Plastics & Elastomers End Uses
    Plastics & Elastomers Processing Methods
    Applications

    High quality prototypes, like ABS
    High quality prototypes, like PA

    Processing Instructions

    Stir up comp. A before use, since additives tend to sedimentation.
    Individual formulation of E-modulus by adding glass fiber paste. Following instructions for mixing ratio!
    To get more stiffness of the parts glass fiber paste MG 804 GF could be used.
    Due to higher viscosity the casting has to be made in a vacuum chamber.
    Further data sheets:

    • MG 804 /MG 804-1;
    • MG 804 GF/MG 804-1;
    • MG 804 , MG 804 GF/MG 804-1

    Processing parameters: Temperature of resin: 20-30°C / Temperature of mold: 60 - 70°C.
    In order to get bubble-free parts, we recommend working under vacuum.
    Straight before casting, we recommend a one-time air impact from 10 of 60-70 mbar.
    Mouldmaterial: we recommend silicone molds, for example Silastic® RTV 4234-T4

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    TG in TMA TG90°C
    Density (20°C)1,10 ± 0,02g/cm3
    Flexural elongation at break4.9 ± 0.3%EN ISO 178
    Pot Life (200g/20°C)7-9minutes
    Flexural modulus2600 ± 150MPaEN ISO 178
    Curing Time (60°C)45 - 60minutes
    Flexural strength78 ± 5MPaEN ISO 178
    Post Curing4-60Time in h (Temperature in °C)
    Heat resistance (HDT)89 ± 3°CDIN EN ISO 75 B
    Impact resistance (Charpy)17 ± 2kJ/m2EN ISO 179
    Linear shrinkage0.1%
    Shore hardness78 ± 2Shore ADIN ISO 7619-1

    Regulatory & Compliance

    Certifications & Compliance

    Packaging & Availability

    Packages
     paste   MG 804 GF paste (polyol)   1,000 kg / 5,000 kg / 20,000 kg 
     Resin   MG 804 Comp. A (polyol)   1,000 kg / 5,000 kg 
     Hardener   MG 804-1 Comp. B (isocyanate)   1,000 kg / 5,000 kg / 20,000 kg 

     

    Storage & Handling

    Storing

    Storage at room temperature 18-25 °C.
    Opened containers should be closed immediately after use and should be used up as soon as possible.
    Shelf life: see labels