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Ebalta Kunststoff Gmbh MG 804 GFMG 804 1

This product is a polyurethane system. The processing is preferably made in customary vacuum pouring plant. Manual processing possible. Maximum wall thicknesses of the parts: from 5 – 10 mm.

Polymer Name: Polyurethane (unspecified)

Processing Methods: Casting

End Uses: Modeling Material

Density: 1330.0 - 1370.0 kg/m³

Tensile Strength: 44.0 - 60.0 MPa

    Knowde Enhanced TDS

    Identification & Functionality

    Chemical Family
    Plastics & Elastomers Functions
    Basis
    Prototype casting resin MG 804 GF
    Technologies

    Features & Benefits

    Properties

    long potlife
    well castable
    excellent dissolving
    easily dyeable
    low agressivenes against silicones
    RoHS conform

    Applications & Uses

    Markets
    Plastics & Elastomers End Uses
    Plastics & Elastomers Processing Methods
    Applications

    High quality prototypes, like ABS
    High quality prototypes, like PA

    Processing Instructions

    Stir up comp. A before use, since additives tend to sedimentation. Higher heat resistance is
    reached with MG 804-1.
    To get a better E-modulus, e.g. more stiffness of the parts glass fiber paste MG 804 new GF could be used.
    With only this product the maximum stiffness can be achieved. Due to higher viscosity the casting has to be made in a vacuum chamber.
    Further data sheets:

    • MG 804 /MG 804-1;
    • MG 804 GF/MG 804-1;
    • MG 804 , MG 804 GF/MG 804-1

    Processing parameters: Temperature of resin: 20-30°C / Temperature of mold: 60 - 70°C.
    In order to get bubble-free parts, we recommend working under vacuum.
    Straight before casting, we recommend a one-time air impact from 10 of 60-70 mbar.
    Mouldmaterial: we recommend silicone molds, for example Silastic® RTV 4234-T4

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    TG in TMA TG82°C
    Viscosity (25°C)2250mPa.s
    Elongation of tensile strength12 ± 2%
    Density (20°C)1,35 ± 0,02g/cm3
    Flexural elongation at break2.5 ± 0.3%EN ISO 178
    Pot Life (200g/20°C)7-9minutes
    Flexural modulus4400 ± 400MPaEN ISO 178
    Curing Time (60°C)45 - 60minutes
    Heat resistance (HDT)76 ± 3°CDIN EN ISO 75 B
    Post Curing4-60Time in h (Temperature in °C)
    Impact resistance (Charpy)13 ± 2°CDIN EN ISO 75 B
    Linear shrinkage0.1%
    Shore hardness80 ± 2Shore ADIN ISO 7619-1
    Tensile strength52 ± 8kN/m

    Regulatory & Compliance

    Certifications & Compliance

    Packaging & Availability

    Packages
     paste   MG 804 GF paste (polyol)   1,000 kg / 5,000 kg / 20,000 kg 
     Comp. B   MG 804-1 Comp. B (isocyanate)   1,000 kg / 5,000 kg / 20,000 kg 

     

    Storage & Handling

    Storing

    Storage at room temperature 18-25 °C.
    Opened containers should be closed immediately after use and should be used up as soon as possible.
    Shelf life: see labels