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HexPly® M36 is a high performance 180 °C cure matrix developed for aerospace and industrial markets. It can be used in a variety of production techniques (Resin Film Infusion (RFI), prepreg and semipreg) making it easy to process. When cured, HexPly® M36 becomes a tough composite with excellent hot/wet performance. Its low density contributes to increased weight savings, and the flexibility in curing gives potential for composite part cost savings.

Polymer Name: Epoxy Resins & Compounds

Functions: Prepreg

Processing Methods: Resin Film Infusion (RFI)

Technical Data Sheet

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Materials Features
Product Highlights
  • Resin system optimized for film infusion process technologies
  • Also available as woven and UD prepreg for joint processing techniques
  • Low density (-10% compared to standard 180 °C cure matrices)
  • Excellent mechanical properties
  • Low exotherm for ease of manufacture of thick structures
  • Capable of 180 °C or 130 °C cure
  • Capable of standard autoclave or vacuum assisted infusion followed by oven cure

Applications & Uses

Composites Processing Methods
Processing and Curing

Resin Film Infusion

  • Components can be manufactured from dry fiber/fabric preforms and HexPly® M36 film, or semi-preg, using the RFI (resin film infusion) technique.
  • A typical lay-up and bagging arrangement for a flat laminate is shown.
  • High quality parts can be produced both by application of pressure (3-5 bar) using conventional autoclave techniques or by use of vacuum only.
  • Full matrix cure is achieved after 2 hours at 180 °C, following a heat-up from ambient at 2-5 °C/min.
  • Alternatively, a cure cycle of 3 hours at 130 °C, followed by a free-standing post cure of 2 hours at 180 °C may be used without performance or quality detriment.
  • When heating directly to 180°C it may be beneficial to incorporate a dwell of 30-60 mins at 130 °C,dependent upon part complexity or thickness.

Properties

Physical Form
Cured Properties
ValueUnitsTest Method / Conditions
Glass transition temperature (Tg) at 180°C (350°F)211°CDMTA
Resin Density at 180°C (350°F)1.17g/cm3
Tensile strength at 180°C (350°F)81Mpa
Tensile Modulus at 180°C (350°F)3.5GPa
Poissons ratio at 180°C (350°F)0.42
Compression strength at 180°C (350°F)146Mpa
Toughness K1C at 180°C (350°F)0.9Mpa
Toughness G1C at 180°C (350°F)190J/m2

Storage & Handling

Storage Life

Out-life at 23 °C of HexPly® M36 film/prepreg 14 days
Guaranteed shelf life at -18 °C 12 months (maximum, from date of manufacture)

Storage

HexPly® M36 prepregs should be stored as received in a cool dry place or in a refrigerator. After removal from refrigerator storage, prepreg should be allowed to reach room temperature before opening the polythene bag, thus preventing condensation. (A full reel in its packaging can take up to 48 hours).