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HexPly® M95 is an epoxy resin which meets flammability, smoke, toxicity and heat release requirements for aircraft interiors. It is an alternative to raditional phenolic resins with the advantages of being REACH compliant, providing better mechanical properties and improving the surface aspect. HexPly® M95 epoxy resin is a high Tg epoxy system allowing hot in/hot out extremely fast cure cycles in press. It is an excellent mechanical performance epoxy resin system, suitable for structural and semi-structural parts in the cabin interior with high production rates.

Polymer Name: Epoxy Resins & Compounds

Functions: Prepreg

Technical Data Sheet

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Product Highlights
  • Pass FAR25.853 Appendix F – Part I flammability, Part IV heat release and Part V smoke density and toxicity requirements
  • Extremely fast cure cycle, 20 min at 140°C under press with hot in/hot out loading process
  • REACH compliant
  • Low tack – compatible with ATL and AFP
  • Excellent mechanical properties
  • Good surface aspect – limited preparation before painting

Applications & Uses

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Gel Time Temperature 120°C (248°F)min. 22
Gel Time Temperature 130°C (266°F)min. 10
Gel Time Temperature 140°C (284°F)min. 6
Gel Time Temperature 150°C (302°F)min. 3

Technical Details & Test Data

Curing Conditions

HexPly® M95 is specially designed for press cure with hot in/hot out extremely fast cure. Typical press cure cycles are given below.

Press Typical Cure Cycle

  • Heat the press and mold to 140°C
  • Insert the preform, close the press and apply about 10 bars pressure
  • Hold 20 min at 140°C
  • Open the press and demold the part

Storage & Handling

Storage

HexPly® M95 prepregs should be stored as received in a cool dry place or in a refrigerator. Following removal from refrigerated storage, allow the prepreg to reach room temperature before opening the polyethylene bag to avoid moisture condensation. (A full reel in its packaging can take up to 48 hours)

  • Tack Life: The time, at room temperature, during which prepreg retains enough tack for easy component lay-up.
  • Out life: The maximum accumulated time allowed at room temperature between removal from the freezer and cure.
  • Shelf life: The maximum storage life for HexPly® M95 prepreg, upon receipt by the customer, when stored continuously, in a sealed moisture-proof bag, at -18 °C (0°F). To accurately establish the exact expiry date, consult the box label.