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LEXAN™ Copolymer EXL9111

1 of 148 products in this brand
LEXAN EXL9111 polycarbonate-Siloxane copolymer resin is a high flow, high impact,non-chlorinated, non-brominated flame retardant opaque injection molding (IM) grade.

Polymer Name: Polycarbonate-Siloxane Copolymer

Additives Included: Flame Retardant

Processing Methods: Injection Molding

Flexural Modulus: 2314.0 - 2314.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Additives Included
Plastics & Elastomers Functions
Technologies

Features & Benefits

Potential Benefits of LEXAN EXL Resin
  • Impact: Best-in-class ductility to -60 ºC with an outstanding balance of ductility and viscosity.
  • Weatherability: Excellent retention of mechanical properties upon outdoor exposure.
  • Aging: Better retention of properties vs. other polycarbonate resins.
  • Flame retardance: FR grades can be used in many ECO-compliant applications.
  • Knitline strength: A significant improvement over PC/ABS material
  • Chemical resistance: Improved chemical resistance to some chemicals compared to standard polycarbonate

Applications & Uses

Plastics & Elastomers Processing Methods

Properties

Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Hardness (Rockwell L) ¹¹92.2ASTM D785
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹60MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹54MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹4.6%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹76.4%ASTM D638
Tensile Modulus (at 50 mm/min) ¹¹2387MPaASTM D638
Tensile Stress (Yield) ¹¹60MPaISO 527
Tensile Stress (Break) ¹¹47MPaISO 527
Tensile Strain (Break) ¹¹46.7%ISO 527
Tensile Strain (Yield) ¹¹4.5%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹2347MPaISO 527
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹96.7MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2440MPaASTM D790
Flexural Stress (Break, 2 mm/min) ¹¹93MPaISO 178
Flexural Stress (Break, 1.3 mm/min, 50 mm span) ¹¹95MPaASTM D790
Flexural Modulus (at 2 mm/min) ¹¹2314MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity ¹¹1.19ASTM D792
Density ¹¹1.18g/cm³ASTM D792
Mold Shrinkage (flow, 24 hrs) ʰ ¹¹0.6%ASTM D955
Mold Shrinkage (xflow, 24 hrs) ʰ ¹¹0.62%ASTM D955
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹20g/10 minASTM D1238
Moisture Absorption (at 23°C, 50% RH) ¹¹0.43%ISO 62
Thermal Properties
ValueUnitsTest Method / Conditions
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹101°CASTM D648
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹111°CASTM D648
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹103°CISO 75/Af
Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹112°CISO 75/Bf
Vicat Softening Temperature (Rate B/50) ¹¹126°CASTM D1525
Vicat Softening Temperature (Rate B/50) ¹¹117°CISO 306
Vicat Softening Temperature (Rate B/120) ¹¹119°CISO 306
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.0000651/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.0000661/°CASTM E831
Relative Temperature Index (Electrical) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹80°CUL 746B
Electrical Properties
ValueUnitsTest Method / Conditions
Volume Resistivity ¹¹min. 1E+16Ω.cmASTM D257
Surface Resistivity ¹¹min. 1E+16ΩASTM D257
Dielectric Constant (at 1.1 GHz) ¹¹2.83SABIC method
Dissipation Factor (at 1.1 GHz) ¹¹0.0061SABIC method
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Notched, at 23°C) ¹¹753J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹124J/mASTM D256
Izod Impact (Unnotched, at 23°C) ¹¹No breakJ/mASTM D4812
Instrumented Dart Impact Total Energy (at 23°C) ¹¹62.5JASTM D3763
Instrumented Dart Impact Total Energy (at -30°C) ¹¹62.3JASTM D3763
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹51.3kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*4, at -30°C) ¹¹104kJ/m²ISO 180/1A
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Charpy Impact (Notched, at 23°C) ¹¹55.6kJ/m²ISO 179/2C
Charpy Impact (Notched, at -30°C) ¹¹12.9kJ/m²ISO 179/2C
Charpy Impact (Unnotched, at 23°C) ¹¹No breakkJ/m²ISO 179/2C
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷100°C
Drying Time ⁷3 - 4Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷280 - 305°C
Nozzle Temperature ⁷275 - 300°C
Front - Zone 3 Temperature ⁷280 - 305°C
Middle - Zone 2 Temperature ⁷275 - 295°C
Rear - Zone 1 Temperature ⁷260 - 285°C
Mold Temperature ⁷60 - 80°C
Flame Characteristics
ValueUnitsTest Method / Conditions
UL Recognized (94V-0 Flame Class Rating) ᵖmin. 1.2mmUL 94
UL Recognized (94V-1 Flame Class Rating) ᵖmin. 0.8mmUL 94
Note
  • ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

EXL Copolymer Resins: Low Temperature, High Impact, Opaque Material Solutions

LEXAN™ Copolymer EXL9111 - Exl Copolymer Resins: Low Temperature, High Impact, Opaque Material Solutions

Packaging & Availability

Regional Availability
  • Asia