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THERMODAN® HF TP521NU

1 of 48 products in this brand
THERMODAN® HF TP521NU has been developed specially to comply with the requirements of BS7655 Section 6 for types LTS1, 2, 3 and 4; EN 50290-2-27 for type HM2 and HD 604 for type HM4. Cables made with TP521 have passed the 3m3 smoke density chamber test to IEC 61034-2.

Polymer Name: Thermoplastic (unspecified)

Processing Methods: Extrusion

Additives Included: Flame Retardant, UV Stabilizer

End Uses: Cables, Wires

Density: 1480.0 - 1480.0 kg/m³

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Labeling Claims
Key Characteristics

Low smoke, low toxicity, halogen free, flame retardant thermoplastic compound mainly used in cable sheathing applications but also can be used as cable insulation. This compound presents a high hot pressure performance and a high stress crack resistance which allows it to be used as sheathing of any type of armored, large size cables.

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Elongation at Break180%IEC 60811-501
Elongation at Break (After Thermal Aging: 7 days at 100ºC)13% VariationIEC 60811-401
Tensile Strength (at Break)13N/mm²IEC 60811-501
Tensile Strength at Break (After Thermal Aging: 7 days at 100ºC)-10% VariationIEC 60811-401
Physical Properties
ValueUnitsTest Method / Conditions
Density1.48g/cm³EN ISO 1183-3
Melt Flow Rate (at 150°C / 21.6 kg)6g/10 minInternal Method
Tear Strength7N/mmBS 6469-99.1
Electrical Properties
ValueUnitsTest Method / Conditions
Insulation Constant Ki Resistance (at 20ºC)7.7MOhm/kmEN 50395
Insulation Constant Ki Resistance (at 90ºC)0.057MOhm/kmEN 50395
Fire & Smoke Properties
ValueUnitsTest Method / Conditions
Halogen Acid Gas Evaluationmax. 0.5%IEC 60754-1
Temperature Index270°CBS ISO 4589-3
Temperature Index518°FBS ISO 4589-3
Limiting Oxygen Index33%BS ISO 4589-2
Thermo-Mechanical Properties
ValueUnitsTest Method / Conditions
Cold Bend (at -50°C)PassNo CracksIEC 60811-504
Cold Impact (at -30°C)PassIEC 60811-506
Elongation at Break: (at -30°C)60 (Pass)%IEC 60811-505
Hot Pressure Deformation (at 100°C)30%IEC 60811-508
Thermal Crack Resistance (at 80°C)PassInternal Method

Technical Details & Test Data

Processing

Extruder - An extruder with an L/D ratio (length/diameter) between 15 and 24 and a screw with a compression ratio 1.2:1 are recommended.

Extruder temperature conditions: It is important that the melt temperature is not allowed to increase above 160°C. As a guide the following temperature profile is recommended:

  Zone #1 Zone #2 Zone #3 Zone #4 Head Die
Celsius 130°C 140°C 145°C 150°C 160°C 160°C
Fahrenheit 266°F 284°F 293°F 302°F 320°F 320°F

This profile will vary slightly depending on extruder type, head design and output.

Screw Water Temperature: Not mandatory, if present we recommend 40°-60°C

Recommended Screen Pack: Spacer ring or breaker plate only

Head & Tool Design - The head and tools should be so designed as to allow streamlined flow of material. To obtain the optimum in physical properties in the case of tubing tools, a maximum drawdown ratio of 1.5:1 is recommended to avoid internal stresses.

Color Masterbatches - EVA, preferable, and PE based color masterbatches including black, up to a maximum of 1%, have no detrimental effect on the properties. It is recommended that all masterbatches should be thoroughly dried before use for 8 hours at 60°C or 4 hours at 80°C in a de-humidifying drier.

Packaging & Availability

Packaging Type
Packaging

The following possibilities are available:

  • Moisture resistant sacks containing 25kg
  • Boxes with a moisture resistant heat sealed liner containing approximately 600kg

Storage & Handling

Storage & Shelf Life

TP52NU has an unlimited shelf life. However, the following precautions should be observed:

  • Packaging should remain sealed
  • Avoid storage outside and in direct sunlight.