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THERMODAN® HF TP543CBU

1 of 48 products in this brand
THERMODAN® HF TP 543CBU has been developed specially to comply with the requirements of BS7655- 6.1 for types LTS1, 3 and 4; EN 50290-2-27 and HD 604 for type HM2 and HD 604 for type HM4. Cables made with TP543C have complied with IEC 60332, part 22, 23 & 24 – 1 and 3 fire tests.

Polymer Name: Thermoplastic (unspecified)

Processing Methods: Extrusion

Additives Included: Flame Retardant

End Uses: Cable Jacketing, Cables, Jacketing, Low Voltage Insulation, Wires

Density: 1540.0 - 1540.0 kg/m³

    Knowde Enhanced TDS

    Identification & Functionality

    Additives Included
    Chemical Family
    Plastics & Elastomers Functions
    Technologies

    Features & Benefits

    Labeling Claims
    Key Characteristics

    Low smoke, low toxicity, halogen free, flame retardant thermoplastic compound for use in all types of cables sheathing. This compound presents a high flame retardancy which allow cables to comply with harder flame tests and high CPR classifications (depending always on cable construction)

    Applications & Uses

    Plastics & Elastomers Processing Methods

    Properties

    Physical Form
    Appearance
    Pellets
    Physical Properties
    ValueUnitsTest Method / Conditions
    Density1.54g/cm³BS EN ISO 1183-3
    Tear Strength6N/mmBS 6469-99.1
    Melt Flow Rate (at 150°C / 21.6 kg)7g/10 minInternal Method
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Elongation at Break160
    Elongation at Break (After Thermal Aging: 7 days at 100ºC)-12% VariationIEC 60811-401
    Tensile Strength (at Break)13N/mm²IEC 60811-501
    Tensile Strength106% RetentionASTM G155
    Tensile Strength (After Thermal Aging: 7 days at 100ºC)12% VariationIEC 60811-401
    Electrical Properties
    ValueUnitsTest Method / Conditions
    Insulation Constant Ki Resistance (at 20ºC)7.7MOhm/kmEN 50395
    Insulation Constant Ki Resistance (at 90ºC)0.057MOhm/kmEN 50395
    Fire & Smoke Properties
    ValueUnitsTest Method / Conditions
    Conductivity of Gases4.4μS/mmIEC 60754-2
    Temperature Indexmin. 300°CBS ISO 4589-3
    Temperature Indexmin. 572°FBS ISO 4589-3
    Halogen Acid Gas Evaluationmax. 0.5%IEC 60754-1
    Limiting Oxygen Index41%BS ISO 4589-2
    Smoke Density (Flaming Avg Dm Corrected)77ASTM E662-09
    Smoke Density (Flaming Avg Ds After 4 min)45ASTM E662-09
    Smoke Density (Non-Flaming Avg Ds After 4 min)88ASTM E662-09
    Smoke Density (Non-Flaming Dm Corrected)213ASTM E662-09
    Other Properties
    ValueUnitsTest Method / Conditions
    Flexural Modulus40354psiASTM D790
    Resistance to OzonePassNo CrackingBS EN 60811-403: 2012
    Thermo-Mechanical Properties
    ValueUnitsTest Method / Conditions
    Cold Bend (at -30°C)PassNo CracksIEC 60811-504
    Cold Elongation (at -25°C)38.5°CIEC 60811-505
    Cold Elongation (at -40°C)18.1°CIEC 60811-505
    Hot Pressure Deformation (at 90°C)35%IEC 60811-508
    Izod Impact (at -40°C)3.88°CASTM D2863
    Low Temperature Brittleness-38°CASTM D746

    Technical Details & Test Data

    Processing

    Extruder: An extruder with an L/D ratio (length/diameter) between 15 and 24 and a screw with a compression ratio 1.2:1 are recommended.

    Extruder Temperature Conditions: It is important that the melt temperature is not allowed to increase above 160°C. As a guide the following temperature profile is recommended:

      Zone #1 Zone #2 Zone #3 Zone #4 Head Die
    Celsius 130°C 140°C 145°C 150°C 160°C 160°C
    Fahrenheit 266°F 284°F 293°F 302°F 320°F 320°F

    This profile will vary slightly depending on extruder type, head design and output

    Screw Water Temperature: Not mandatory, if present we recommend 40-60°C RECOMMENDED SCREEN PACK: Spacer ring or breaker plate only

    Head and Tool Design: The head and tools should be so designed as to allow streamlined flow of material. To obtain the optimum in physical properties in the case of tubing tools, a maximum draw down ratio of 1.5:1 is recommended to avoid internal stresses.

    Masterbatches: EVA, preferable, and PE based color masterbatches including black, up to a maximum of 1%, have no detrimental effect on the properties. It is recommended that all masterbatches should be thoroughly dried before use for 8 hours at 60°C or 4 hours at 80°C in a de-humidifying drier.

    Packaging & Availability

    Packaging Type
    Packaging

    The following possibilities are available:

    • Moisture resistant sacks containing 25kg
    • Boxes with a moisture resistant heat sealed liner containing approximately 600kg

    Storage & Handling

    Storage & Shelf Life

    This material has unlimited shelf life. The following storage conditions are recommended:

    • Packaging should remain sealed
    • Avoid storage outside and in direct sunlight