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Toray MicroPly™ EM-3

1 of 21 products in this brand
Toray Toray MicroPly™ EM-3 is a 121°C (250°F) curing expanding epoxy film based on low density syntactic film technology. It is an effective material in generating internal pressure in closed mold Applicationss and honeycomb filling, splicing, and stabilization. Toray MicroPly™ EM-3 is available in film form from 30–91 cm (12–36”) wide with standard thicknesses from 0.0635 cm to 1.27 mm (0.025“ to 0.050”). Other widths and thicknesses may be available upon request. 121°C (250°F) Cure Expanding Syntactic Epoxy Film.

Functions: Molding Compound

Chemical Family: Epoxy & Epoxy Derivatives

Processing Methods: Out of Autoclave Prepreg, Vacuum Bagging

Technical Data Sheet

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Product Highlights
  • Fully compatible with most 121°C (250°F) curing epoxy systems
  • Cures fully after 1 hour at 121°C (250°F)
  • Excellent tack and drape
  • Meets NASA outgassing (TML/VCM) requirements (ASTM E595)

Applications & Uses

Composites Processing Methods
Recommended Applications
  • Space & Satellite
  • Aerostructures
  • Radome
  • Internal pressure generation in closed mold operations
  • Honeycomb edge filling and splicing
  • Honeycomb core stabilization
  • Used to fill core in closed mold operations

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density (Uncured, nominal)40.0 pcf (0.64)pcf (g/cc)
Expanded Density (Cured)6.0 to 14.0 (0.10 to 0.22)pcf (g/cc)
Volume ExpansionApproximately 3 to 8 times

Storage & Handling

Shelf Life
  • Out Life: 14 days out life ≤ 21°C (70°F) and ≤ 60% RH
  • Frozen Storage Life: 12 months at ≤-18°C (≤ 0°F)

Out life is the maximum time allowed at 21°C (70°F) or below and 60% or less RH before cure, after a single frozen storage cycle in the original unopened packaging at -18°C (0°F) or below for a period not exceeding the frozen storage life noted above.