Knowde Enhanced TDS
Identification & Functionality
- Additives Included
- Fillers Included
- Polymer Name
- Plastics & Elastomers Functions
- Technologies
Features & Benefits
- Labeling Claims
- Materials Features
- Ultem Resin Attributes for Eyewear Frames
- Super tough
- Meets JIS B7285, includes 20,000 cycles blending repetitions
- Long life cycle
- UV stabilized
- Light weight
- Excellent in chemical and hydrolytic resistance
- Excellent dimensional stability
- Thin wall molding down to 1.2 mm
- Long term heat resistance (RTI > 170°C)
- Available in custom colors
ULTEM resin delivers a broad range of desirable performance properties for eyeglass frames and is also potentially usable in safety and 3D eyewear frames.
Dimensional and Hydrolytic Stability
- Ensures the lenses are retained in the frame
- Extends the product life cycle
Temperature and Chemical Resistance
- Excellent stain and chemical resistance
- High heat deflection temperature protects the frames even when left on the car dashboard in direct sunlight
Design Freedom & Ease of Production
- Precision thin wall molding at 1.2 mm
- Capability for custom colors providing a wide range of esthetic effects
- Enhanced processing window vs. nylons
Density
- Intrinsically lightweight (up to 50% vs. metal)
Mechanical Properties
- Higher flexural modulus at 3510MPa
- Offers elasticity coupled with resistance to deformation, allowing the frame to bend easily yet return to its original shape
- ULTEM™ Resin Offers
- Lead times of approximately 4 weeks*
- Up to 55% higher stiffness
- Better dimensional stability vs. PSU
- Excellent property retention at elevated temps:
Tg - 217°C, HDT @ 1.80 MPa: 190°C
- Up to 17% lower CTE than PES/PPSU
- Chemical resistance
- Metal plating compatibility
- Compatibility with multiple sterilization methods
- Availability for stock shapes & films
- Product Highlight
The ULTEM™ family of amorphous thermoplastic polyetherimide (PEI) resins offer outstanding elevated thermal resistance, high strength and stiffness, and broad chemical resistance. ULTEM™ copolymers are also available for even higher heat, chemical and elasticity needs.
ULTEM™ resins uniquely balance both mechanical properties and processability, offering design engineers exceptional flexibility and freedom. ULTEM™ resins are also inherently flame retardant and possess excellent dielectric character. ULTEM™ resins are therefore an excellent candidate for your electric vehicle battery needs where high heat resistance is required.
With its appreciable flow and dimensional stability, coupled with excellent resistance to Li-ion electrolyte, ULTEM™ resins such as ULTEM™ CRS5011 resin are today being used for insulation of Li-ion cell terminals. Given its excellent dielectric character, ULTEM™ resin is also an ideal candidate for bus bar insulation. For other powertrain elements, such as DC power converters. ULTEM™ UTF120 dielectric film is already enabling high temperature film capacitors.
- Key Benefits
- Heat Resistance
- Dimensional Stability
- Dielectric Performance
- Miniaturization and Thin Wall
- Resilience
Applications & Uses
- Markets
- Applications
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
Properties
- Flame Rating
- Mechanical Properties
- Physical Properties
- Thermal Properties
- Electrical Properties
- Impact Properties
- Injection Molding
- Flame Characteristics
- Note
- ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.
- ʳ UL Ratings shown on the technical datasheet might not cover the full range of thicknesses, colors and regions. For details, please see the UL Yellow Card.
| Value | Units | Test Method / Conditions | |
| Tensile Stress (Yield, Type I, 5 mm/min) | 103 | MPa | ASTM D638 |
| PV Limit (at 0.51 m/s) | 1.9 | MPa-m/s | SABIC method |
| Tensile Strain (Break, Type I, 5 mm/min) | 40 | % | ASTM D638 |
| Tensile Modulus (at 5 mm/min) | 3350 | MPa | ASTM D638 |
| Tensile Stress (Yield, 50 mm/min) | 95 | MPa | ISO 527 |
| Flexural Stress (Yield, 2.6 mm/min, 100 mm span) | 151 | MPa | ASTM D790 |
| Tensile Stress (Break, 50 mm/min) | 75 | MPa | ISO 527 |
| Flexural Modulus (at 2.6 mm/min, 100 mm span) | 3400 | MPa | ASTM D790 |
| Tensile Strain (Yield, 50 mm/min) | 6 | % | ISO 527 |
| Hardness (Rockwell M) | 110 | — | ASTM D785 |
| Tensile Strain (Break, 50 mm/min) | 30 | % | ISO 527 |
| Tensile Modulus (at 1 mm/min) | 3000 | MPa | ISO 527 |
| Flexural Stress (Yield, at 2 mm/min) | 125 | MPa | ISO 178 |
| Flexural Modulus (at 2 mm/min) | 3000 | MPa | ISO 178 |
| Ball Indentation Hardness (H358/30) | 130 | MPa | ISO 2039-1 |
| Coefficient of Friction (on steel, Kinetic) | 0.25 | — | ASTM D1894 |
| K-factor (xE-10, PV=2000 psi-fpm vs Self) | 27 | — | SABIC method |
| K-factor (xE-10, PV=2000 psi-fpm vs Steel) | 72 | — | SABIC method |
| Taber Abrasion (CS-17, 1 kg) | 2 | mg/1000cy | ASTM D1044 |
| Taber Abrasion (CS-17, 1 kg) | 2 | mg/1000cy | SABIC method |
| Value | Units | Test Method / Conditions | |
| Specific Gravity | 1.33 | — | ASTM D792 |
| Mold Shrinkage (flow, 3.2 mm) | 0.5 - 0.7 | % | SABIC method |
| Melt Flow Rate (at 337°C, 6.6 kgf) | 9.5 | g/10 min | ASTM D1238 |
| Mold Shrinkage (on Tensile Bar, flow) | 0.6 - 0.8 | % | SABIC method |
| Density | 1.33 | g/cm³ | ISO 1183 |
| Water Absorption (at 23°C, saturated) | 1.1 | % | ISO 62-1 |
| Moisture Absorption (at 23°C, 50% RH) | 0.6 | % | ISO 62 |
| Melt Volume Rate (at 360°C, 5.0 kg) | 13 | cm³/10 min | ISO 1133 |
| Value | Units | Test Method / Conditions | |
| Heat Deflection Temperature (at 1.82 MPa, 6.4 mm, Unannealed) | 200 | °C | ASTM D648 |
| Thermal Conductivity | 0.26 | W/m-°C | ISO 8302 |
| Coefficient of Thermal Expansion (at 23°C to 150°C, flow) | 0.000039 | 1/°C | ISO 11359-2 |
| Relative Temperature Index (Electrical) ᵖ | 170 | °C | UL 746B |
| Coefficient of Thermal Expansion (at 23°C to 150°C, xflow) | 0.00004 | 1/°C | ISO 11359-2 |
| Relative Temperature Index (Mechanical with impact) ᵖ | 170 | °C | UL 746B |
| Ball Pressure Test (at 123°C to 127°C) | Pass | — | IEC 60695-10-2 |
| Relative Temperature Index (Mechanical without impact) ᵖ | 170 | °C | UL 746B |
| Vicat Softening Temperature (Rate A/50) | 215 | °C | ISO 306 |
| Vicat Softening Temperature (Rate B/50) | 208 | °C | ISO 306 |
| Vicat Softening Temperature (Rate B/120) | 210 | °C | ISO 306 |
| Heat Deflection Temperature/Be (at 0.45MPa, Edgew 120*10*4, sp=100mm) | 200 | °C | ISO 75/Be |
| Heat Deflection Temperature/Ae (at 1.8 Mpa, Edgew 120*10*4, sp=100mm) | 190 | °C | ISO 75/Ae |
| Value | Units | Test Method / Conditions | |
| High Voltage Arc Track Rate (PLC) | 2 | PLC Code | UL 746A |
| Comparative Tracking Index (UL, PLC) | 4 | PLC Code | UL 746A |
| Hot Wire Ignition (PLC 1) | min. 0.38 | mm | UL 746A |
| High Ampere Arc Ignition (PLC 0) | min. 1.6 | mm | UL 746A |
| High Ampere Arc Ignition (PLC 1) | min. 0.38 | mm | UL 746A |
| Volume Resistivity | 1.00E+15 | Ω.cm | IEC 60093 |
| Surface Resistivity (ROA) | min. 1.E+15 | Ω | IEC 60093 |
| Arc Resistance (Tungsten, PLC) | 6 | PLC Code | ASTM D495 |
| Comparative Tracking Index ʳ | 150 | V | IEC 60112 |
| Value | Units | Test Method / Conditions | |
| Izod Impact (Notched, 80*10*4, at 23°C) | 10 | kJ/m² | ISO 180/1A |
| Izod Impact (Notched, 80*10*4, at -30°C) | 8 | kJ/m² | ISO 180/1A |
| Izod Impact (Unnotched, at 23°C) | 534 | J/m | ASTM D4812 |
| Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) | 11 | kJ/m² | ISO 179/1eA |
| Izod Impact (Notched, at 23°C) | 117 | J/m | ASTM D256 |
| Charpy Impact (at -30°C, V-notch Edgew 80*10*4 sp=62mm) | 9 | kJ/m² | ISO 179/1eA |
| Izod Impact (Reverse Notched, 3.2 mm) | 1281 | J/m | ASTM D256 |
| Value | Units | Test Method / Conditions | |
| Back Pressure | 0.3 - 0.7 | MPa | — |
| Drying Temperature | 150 | °C | — |
| Drying Temperature | 135 | °C | — |
| Drying Time | 4 - 6 | Hrs | — |
| Drying Time (Cumulative) | 10 | Hrs | — |
| Front - Zone 3 Temperature | 350 - 370 | °C | — |
| Front - Zone 3 Temperature | 360 - 415 | °C | — |
| Maximum Moisture Content | 0.02 | % | — |
| Melt Temperature | 350 - 370 | °C | — |
| Melt Temperature | 370 - 410 | °C | — |
| Middle - Zone 2 Temperature | 345 - 365 | °C | — |
| Middle - Zone 2 Temperature | 350 - 405 | °C | — |
| Mold Temperature | 135 - 165 | °C | — |
| Mold Temperature | 140 - 180 | °C | — |
| Nozzle Temperature | 350 - 370 | °C | — |
| Nozzle Temperature | 350 - 405 | °C | — |
| Rear - Zone 1 Temperature | 340 - 360 | °C | — |
| Rear - Zone 1 Temperature | 340 - 395 | °C | — |
| Screw Speed | 40 - 70 | rpm | — |
| Shot to Cylinder Size | 40 - 60 | % | — |
| Vent Depth | 0.025 - 0.076 | mm | — |
| Hopper Temperature | 80 - 120 | °C | — |
| Value | Units | Test Method / Conditions | |
| UL Recognized (94-5VA Flame Class Rating) ᵖ | min. 1.5 | mm | UL 94 |
| UL Recognized (94V-0 Flame Class Rating) ᵖ | min. 0.38 | mm | UL 94 |
| Glow Wire Flammability Index (passes at 960°C) ʳ ᵖ | 3.2 | mm | IEC 60695-2-12 |
| Oxygen Index (LOI) ᵖ | 48 | % | ISO 4589 |
Regulatory & Compliance
- Certifications & Compliance
- ULTEM™ Resin May Support
- Electrical: UL94 V0 & 5VA, UL94 F1, UL746B
- Telecom: Telcordia GR-326, TIA/EIA-604-10A
- Mobility: FMVSS, IATF 16949, ISO 14001
- Food Service: FDA, NSF, EFSA, JHOSPA
- Water: NSF, WRAS, KTW
- Semiconductors: FM
- Healthcare: ISO 10993, FDA, USP Class VI, compatible with multiple sterilization methods
- Aerospace: ABD 0031, BMS, FAR25.853, OSU 55/55 & NBS smoke density tests
Packaging & Availability
- Regional Availability
- Availability
ULTEM™ resin is available in transparent and opaque custom colors, and can be glass filled for added stiffness.