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Toray EX-1522

Toray EX-1522 is a high performance toughened modified epoxy resin system. The material displays both excellent mechanical and thermal properties, in addition to very low moisture absorption. EX-1522 has a flammability rating of V-0, which lends itself to usage in low flammability Applicationss. EX-1522’s ideal electrical properties make it a lower cost option for radome, antennas, and other critical electrical Applicationss. Finally, EX-1522 is an outstanding resin selection for use where self-adhesion to honeycomb without the use of a film adhesive is desirable. This resin bonds to honeycomb under vacuum or pressure cure and displays cohesive honeycomb failure during destructive testing. 177°C (350°F) Cure* Toughened Epoxy Resin System

Polymer Name: Epoxy Resins & Compounds

Functions: Prepreg

Processing Methods: Compression Molding

Technical Data Sheet

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Product Highlights
  • Robust processing under vacuum, autoclave, or press
  • Low dielectric and loss tangent for radome Applicationss
  • Low flammability, V-0
  • Self-adhesive to core
  • Lower cost vs. cyanate ester resins
  • Low outgassing for space/satellite Applicationss

Applications & Uses

Composites Processing Methods
Recommended Applications
  • Space & Satellite
  • Aerostructures
  • Radome
  • antennas
  • Reflectors
  • Low observables
  • Radar transparent structures

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Modulus4 (0.58)Gpa (Msi)
Tensile Strength66.2 (9.6)MPa (Ksi)
Thermal Properties
ValueUnitsTest Method / Conditions
Coefficient of Thermal Expansion (CTE)88 (49)ppm/°C (ppm/°F)
Dry Tg with 121°C/250°F cure126 (259)°C (°F)
Dry Tg with 149°C/300°F cure169 (336)°C (°F)
Dry Tg with 177°C/350°F cure180 (356)°C (°F)
Wet Tg with 121°C/250°F cure123 (253)°C (°F)
Wet Tg with 149°C/300°F cure159 (318)°C (°F)
Wet Tg with 177°C/350°F cure166 (331)°C (°F)
Typical Properties
ValueUnitsTest Method / Conditions
Density1.36–1.46g/cc
Dielectric Constant at 10 GHz2.8
FlammabilityV-0
JP4 Fuel Resistance No effect after 30 days25 (77)°C (°F)
Loss Tangent at 10 GHz0.008
Moisture Absorption at saturation after 100 hr water boil1.2%
Outgassing (CVCM)0.01%ASTM E 595
Outgassing (TML)0.28%ASTM E 595
Outgassing (TML-WVR)0.12%ASTM E 595
Outgassing (WVR)0.16%ASTM E 595

Storage & Handling

Shelf Life
  • Out Life: 21 days at ≤ 21°C (70°F) and ≤ 60% RH
  • Frozen Storage Life: 12 months at ≤ 18°C (0°F)

Out life is the maximum time allowed at ≤ 21°C (70°F) and ≤ 60% RH before cure, after a single frozen storage cycle in the original unopened packaging at ≤ -18°C (0°F) for a period not exceeding the frozen storage life noted above. * May be cured at 121°C (250°F) or 150°C (300°F)