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SEMICOSIL® 9981 TC

1 of 27 products in this brand
SEMICOSIL® 9981 TC is a one-part, thermally conductive paste with electrical conductivity that cures into a gap-filling silicone. The thermal paste efficiently fills the finest gaps of heat-generating and ablating substrates, minimizing contact resistance. The thermal resistance is minimized due to an exceptional thermal conductivity of 10 W/mK, in combination with the possibility of reducing bond line thickness to 10 μm.

Application Area: Electric Vehicle (EV) Batteries, Power Control Unit (PCU), Sensors

Features: Electrically Conductive, Good Thermal Conductivity, Good Thermal Stability, Screen Printable

Chemical Family: Silicones

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family

Features & Benefits

Applications & Uses

Cure Method
Application Details

Processing

Dispensing

Material can be processed from cartridge or from hobbock by automated needle dispensing or manual dispensing at low pressure. Appropriate dispensing equipment and gasketing is recommended for optimum processing as well as protection of the equipment since product contains abrasive fillers. Accurate dispensing is possible with piston pump technology at high dispensing performance. Superior dispensing performance is also possible with endless piston pump technology.

Surface preparation

  • All surfaces of parts, tools and processing equipment must be clean and free of contaminants that will inhibit the cure of SEMICOSIL® 9981 TC. Examples of inhibiting contaminants are sulfur containing materials, plasticizers, urethanes, amine containing materials and organometallic compounds – especially organotin compounds.
  • If a substrate’s ability to inhibit cure is unknown, a smallscale test should be run to determine compatibility. For oven curing it is recommended to not use ovens applied for the cure of epoxy or polyurethane based encapsulants in order to avoid potential crosscontamination with potentially inhibiting hardeners.

Bonding

  • SEMICOSIL 9981 TC is suited for manual bonding at low bonding forces as well as automate vacuum bonding.
  • Adhesion is generated and facilitated on various substrate like metals, ceramics and plastics FR4 by curing at elevated temperatures.
  • We recommend running preliminary tests to optimize conditions for the particular application.
Temperature

Curing time, thickness 1 cm

150 °C 2 h
Applications
  • Automotive Electronics
  • Power Electronics
  • Silanes for chemical vapor deposition (CVD) and spin-on dielectrics (SOD)
  • Thermal Interface Management

Properties

Physical Form
Cured Properties
ValueUnitsTest Method / Conditions
Curing Time (thickness 1cm, at 150°C)2hours
Density (in water, at 25°C)5.6g/cm³DIN 53479 A / ISO 2781
Shore Hardness A80DIN 53 505 / ISO 868
Thermal Conductivity (at 4mm)10W/m.KTPS-2500 S / ISO 22007-2
Volume Resistivity9.00 x 10⁻⁴ Ohm-cmResistance Meter
Uncured Properties
ValueUnitsTest Method / Conditions
Compression Thickness (Uncured material, Push gage, 5 - 20 N/cm²)max. 10 µm
Pot Lifemin. 8 hours
Viscosity (at 25°C, Shear rate 0.5 s⁻¹)300Pa.sDIN EN ISO 3219
Viscosity (at 25°C, Shear rate 10 s⁻¹)100Pa.sDIN EN ISO 3219
Properties
  • One-component
  • Almost constant properties between -50 °C and +180 °C
  • Cure at moderate temperatue (150 °C / 2 h)
  • Thermal conductivity is 10 W/mK
  • Electrical conductive
  • Low bond line thickness (10 μm)
  • Emphasized thermal stability in cured state
  • Flexibility in application method
  • Superior despensing performance, screen printability
  • Suitable for automated bonding or vacuums bonding processes
Note

Values from pressed sheet (165 °C / 15 min) and Post cure (150 °C / 2 hrs / Dry-oven) for cured properties.

Regulatory & Compliance

Certifications & Compliance

Packaging & Availability

Regional Availability
  • Africa
  • Asia
  • Latin America
  • North America

Storage & Handling

Storage Information

The 1-part silicone SEMICOSIL 9981 TC's the storage temperature is -20 °C to -40 °C. Prior to application slow warming to room temperature is recommended. It is recommended to process material at room temperature (23 °C) within a time frame of 8 hours.

Shelf Life
SEMICOSIL® 9981 TC has the shelf life is 6 months when stored at under -20 °C in the originally sealed container. Before application container should be slowly warmed to room temperature.