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ELASTOSIL® AUX G 800

1 of 230 products in this brand
ELASTOSIL® AUX G 800 is a solution of reactive siloxanes and silanes in an organic solvent. The primer composition can be applied to the substrate as-is or diluted. During evaporation of the solvent and on exposure to atmospheric humidity at ambient temperature, a rigid primer film is formed that firmly adheres to the substrate. Application of silicone rubber onto the primed substrate and subsequent vulcanization will then result in a tight bond between the silicone rubber and the substrate.

Product Type: Primer, Solventborne Coating

Application Area: Wires

Compatible Substrates & Surfaces: Metal

Features: Excellent Substrate Adhesion, High Rigidity

Application Method: Brush, Dip Coating, Spray

Chemical Family: Silanes, Siloxanes

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family

Features & Benefits

Ready-to-Use Product Features

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Plastics & Elastomers End Uses
Applications
  • Arresters
  • Cable Accessories
  • Insulators
Application Details

Bonding agent preferably used with addition-curing silicone rubbers like WACKER® ELASTOSIL® HCR and WACKER® POWERSIL® HCR. ELASTOSIL® AUX G 800 is especially suited for bonding addition-curing POWERSIL® 3100 silicone rubber to metallic and non-metallic substrates.

Processing

  • Surfaces to be primed have to be dry and free from grease, oil, wax, dust, rust or other contaminants. The surface should be cleaned, e.g. with a non-polar solvent such as mineral spirits (boiling range between 80 °C and 140 °C), followed by a polar solvent, such as acetone. Very smooth surfaces may be roughened by grinding. In case of metals the substrate should be given several hours time to regenerate its oxygen layer before applying the primer. Loose particles must be removed.
  • The primer may be applied directly or in diluted form with a variety of application methods (e.g. coating, dipping, brushing or spraying). The resulting primer layer should be as thin as possible. Usually the best results can be achieved with a primer layer between 1 an 10 μm thickness, corresponding to a coating weight of 5 to 50 g/m².
  • If the primer needs to be diluted, organic solvents like white spirits or ISOPAR® E can be used in a ratio of 1:1 - 1:10. Evaporation of the solvent should be done at ambient temperature. The formation of a consistent primer film which firmly adheres to the substrate requires a certain atmospheric humidity.
  • Higher or lower humidity will reduce or prolong the necessary reaction time. As a guiding value an evaporation or drying time of 1 – 2 h at ambient temperature and 40 % relative humidity should be applied, to allow for a formation of a consistent primer film.
  • In some cases the adhesion can be improved by heating the primered substrate at 100 – 150 °C for up to one hour after evaporation of the solvent at room temperature. Tests should be performed if special conditions are needed. The silicone rubber should be applied to the primed surface soon after the drying or heating process, if possible.
  • It is recommended that this is done not later than approximately 5 hours after priming the substrate. Otherwise a drop in adhesive strength may occur. Prior to the application of the silicone rubber, the primed surface has to be kept free of contaminations. Important Initial adhesion directly after vulcanization of the rubber will in many cases be high already.
  • In some cases, however, initial adhesion will be sufficient for handling the composite while maximum adhesive strength will only be achieved after about 4 days. For HCR silicone rubber annealing after vulcanization is recommended according to the respective rubber technical data. ELASTOSIL® AUX PRIMERS are sensitive towards humidity. In contact with moisture the liquid primer becomes turbid and the adhesive strength of the primer is impaired. The ELASTOSIL® AUX PRIMERS should therefore be stored in a sealed container after usage.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Active Substanceapprox. 20 wt %
Density (at 23°C)0.75g/cm³DIN 51757
Flash Point3°CISO 13736
Ignition Temperature (liquids)380°CEN 14522
Kinematic Viscosity1mm²/sDIN 51562
Properties
  • Suitable for various coating techniques like dipping, brushing or spraying.
  • Adhesion promoting primer
  • Solvent-based

Regulatory & Compliance

Certifications & Compliance

Safety & Health

Safety Note

Due to its high content of organic solvent, ELASTOSIL® AUX G 800 is subject to the same safety regulations as these, i.e., it is a flammable liquid. Appropriate precautions are an absolute must.

Packaging & Availability

Country Availability
Regional Availability
  • Africa
  • Asia
  • Europe
  • Latin America
  • Middle East
  • North America
  • Oceania